Test Bank for Heavy Duty Truck Systems, 6th Edition

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Product Details:

  • ISBN-10 ‏ : ‎ 9781305073623
  • ISBN-13 ‏ : ‎ 978-1305073623
  • Author;  Sean Bennett

Prepare for your future career with HEAVY DUTY TRUCK SYSTEMS, 6E! This comprehensive best-selling introduction to servicing medium- and heavy-duty trucks helps you develop a strong foundation in electricity and electronics, power train, steering and suspension, brakes, and accessories systems and presents introductory material on servicing, safety, tools, and preventive maintenance. You’ll also find full coverage of ASE Education Foundation competencies and the latest technology, including 2014 J1939 updates and access tools, Wingman radar, CMS, and Allison TC10 transmissions (introduced in 2013). You will master key topics and servicing procedures with extensive sets of review questions; over 1700 full color photographs and pieces of art; and an accompanying workbook that provides additional review material, Internet research exercises, and ASE Education Foundation task-oriented job sheets.

 

Table of Content:

  1. Ch 1: Introduction to Servicing Heavy-Duty Trucks
  2. 1.1 Truck Classifications
  3. 1.2 Heavy-Duty Trucks
  4. 1.3 Career Opportunities for Heavy-Duty Truck Technicians
  5. 1.4 Job Classifications
  6. 1.5 Advancement in the Profession
  7. Ch 2: Shop Safety and Operations
  8. 2.1 Personal Protective Equipment
  9. 2.2 Work Area Safety
  10. 2.3 Oxyacetylene Equipment
  11. 2.4 Electric Arc Welding
  12. 2.5 Shop Tool Safety
  13. 2.6 Hazardous Materials and WHMIS
  14. 2.7 Handling and Disposal of Hazardous Waste
  15. 2.8 Shop Records
  16. Ch 3: Tools and Fasteners
  17. 3.1 Hand Tools
  18. 3.2 Power Tools
  19. 3.3 Measuring Tools
  20. 3.4 Manufacturers’ Service Literature
  21. 3.5 Fasteners
  22. Ch 4: Maintenance Programs
  23. 4.1 Setting Up a Maintenance Program
  24. 4.2 Out-of-Service or Deadlining a Vehicle
  25. 4.3 PM Scheduling
  26. 4.4 Lubricants
  27. 4.5 Winterizing
  28. 4.6 Performing a Lube Job
  29. 4.7 Fleet Management Software
  30. 4.8 Maintaining Emissions Control Equipment
  31. Ch 5: Fundamentals of Electricity
  32. 5.1 Atomic Structure and Electron Movement
  33. 5.2 Conductors and Insulators
  34. 5.3 Current Flow
  35. 5.4 Magnetism
  36. 5.5 Electromagnetism
  37. 5.6 Electrical Current Characteristics
  38. 5.7 Sources of Electricity
  39. 5.8 Electrical Circuits and Ohm’s Law
  40. 5.9 Electric Motor and Generator Principle
  41. 5.10 Coils, Transformers, and Solenoids
  42. Ch 6: Fundamentals of Electronics and Computers
  43. 6.1 Using Electronic Signals
  44. 6.2 Semiconductors
  45. 6.3 Diodes
  46. 6.4 Transistors
  47. 6.5 Photonic Semiconductors
  48. 6.6 Testing Semiconductors
  49. 6.7 Integrated Circuits (I/Cs)
  50. 6.8 Gates and Truth Tables
  51. 6.9 Binary System Basics
  52. 6.10 Microprocessors
  53. 6.11 Data Retention in a Vehicle ECU
  54. 6.12 Auxiliary Electronic Systems
  55. 6.13 Accident Avoidance Systems
  56. Ch 7: Batteries
  57. 7.1 Battery-Operating Principles
  58. 7.2 Battery Ratings
  59. 7.3 Battery Maintenance
  60. 7.4 Battery Testing
  61. 7.5 Charging the Battery
  62. 7.6 Conductance Testing
  63. 7.7 Alternative Battery Technology
  64. 7.8 Ultracapacitors and Supercapacitors
  65. 7.9 Battery Management Systems
  66. Ch 8: Charging Systems
  67. 8.1 Alternator Construction
  68. 8.2 Alternator Operation
  69. 8.3 Charging System Failures and Testing
  70. 8.4 Alternator Rebuild
  71. Ch 9: Cranking Systems
  72. 9.1 Cranking Circuit Components
  73. 9.2 Starter Motors
  74. 9.3 Cranking Circuit Testing
  75. 9.4 Starter Rebuild
  76. Ch 10: Chassis Electrical Circuits
  77. 10.1 Lighting Systems
  78. 10.2 Auxiliary Electrical Equipment
  79. 10.3 Rapid Checking of a Truck Electrical Circuit
  80. Ch 11: Diagnosis and Repair of Electronic Circuits
  81. 11.1 Types of EST
  82. 11.2 Using Digital Multimeters
  83. 11.3 Multifunctional Handheld Diagnostic Tools
  84. 11.4 Handheld Diagnostic Instruments
  85. 11.5 PCs and OEM Software
  86. 11.6 Bus Codes and Protocols
  87. 11.7 Troubleshooting CWS and CMS
  88. 11.8 Electrical Wiring, Connector, and Terminal Repair
  89. 11.9 Splicing Guidelines
  90. 11.10 Supplemental Restraint System
  91. Ch 12: Multiplexing
  92. 12.1 Multiplexing, Clients, and Servers
  93. 12.2 Multiplexing Basics
  94. 12.3 Multiplex Switching
  95. 12.4 Multiplex Transactions
  96. 12.5 Accessing the Data Bus
  97. Ch 13: Hydraulics
  98. 13.1 Fundamentals
  99. 13.2 Hydraulic Components
  100. 13.3 Pumps
  101. 13.4 Actuators
  102. 13.5 Hydraulic Motors
  103. 13.6 Conductors and Connectors
  104. 13.7 Hydraulic Fluids
  105. 13.8 Symbols and Schematics
  106. 13.9 Maintenance
  107. Ch 14: Clutches
  108. 14.1 Clutch Function
  109. 14.2 Clutch Components
  110. 14.3 Troubleshooting
  111. 14.4 Maintenance
  112. 14.5 Clutch Servicing
  113. Ch 15: Standard Transmissions
  114. 15.1 Main and Auxiliary Gearing
  115. 15.2 Geartrain Configurations
  116. 15.3 Mechanical Shift Mechanisms
  117. 15.4 Shift Housing Assembly
  118. 15.5 Twin-Countershaft Transmissions
  119. 15.6 Auxiliary Gear Sections
  120. 15.7 Transfer Cases
  121. Ch 16 Standard Transmission Servicing
  122. 16.1 Lubrication
  123. 16.2 Preventive Maintenance Inspections
  124. 16.3 Troubleshooting
  125. 16.4 Transmission Overhaul
  126. 16.5 General Overhaul Guidelines
  127. 16.6 Step-by-Step Overhaul
  128. 16.7 Troubleshooting Air Shift Systems
  129. Ch 17: Torque Converters
  130. 17.1 Torque Converter Construction
  131. 17.2 Principles of Operation
  132. 17.3 Maintenance and Service
  133. Ch 18: Automatic Transmissions
  134. 18.1 Planetary Gearset Components
  135. 18.2 Compound Planetary Gearsets
  136. 18.3 Transmission Hydraulic Systems
  137. 18.4 Hydraulic Retarders
  138. Ch 19: Automatic Transmission Maintenance
  139. 19.1 Inspection and Maintenance
  140. 19.2 Shift Point Adjustments
  141. 19.3 Power Take-Offs (PTOs)
  142. Ch 20: Automated Manual and Hybrid Transmissions
  143. 20.1 Transmission Identification
  144. 20.2 Ultrashift Components
  145. 20.3 Transmission ECU
  146. 20.4 Fault Detection and Data Links
  147. 20.5 AMT Clutch Actuators
  148. 20.6 Hybrid Transmissions
  149. Ch 21: Electronically Controlled Automatic Transmissions (ECATs)
  150. 21.1 ECAT Management
  151. 21.2 Allison DOC
  152. 21.3 WT Transmissions
  153. 21.4 Allison TC10
  154. 21.5 Caterpillar CX Truck Transmissions
  155. 21.6 Voith Diwa Transmission
  156. Ch 22: Driveshaft Assemblies
  157. 22.1 Driveshaft Construction
  158. 22.2 Driveshaft Inspection
  159. 22.3 Lubrication
  160. 22.4 U-Joint Replacement
  161. 22.5 Chassis Vibration Diagnosis
  162. Ch 23: Heavy-Duty Truck Axles
  163. 23.1 Drive Axles
  164. 23.2 Power Dividers
  165. 23.3 Two-Speed Drive Axles
  166. 23.4 Drive Axle Shaft Configurations
  167. 23.5 Nondriving Axles
  168. Ch 24: Heavy-Duty Truck Axle Service and Repair
  169. 24.1 Drive Axle Lubrication
  170. 24.2 Truck Axle Cleaning and Inspection
  171. 24.3 Carrier, Axle, and Gearing Identification
  172. 24.4 Failure Analysis
  173. 24.5 Axle Adjustments and Checks
  174. Ch 25: Steering and Alignment
  175. 25.1 Steering System Components
  176. 25.2 Front-End Alignment
  177. 25.3 Electronic Alignment Systems
  178. 25.4 Steering Axle Inspection
  179. 25.5 Manual Steering Gears
  180. 25.6 Power-Assist Steering Systems
  181. 25.7 Troubleshooting Power Steering Systems
  182. 25.8 Rack and Pinion Steering
  183. 25.9 Electronic and Load-Sensing Steering
  184. 25.10 Commercial Vehicle Safety Alliance (CVSA) OOS Steering Criteria
  185. Ch 26: Suspension Systems
  186. 26.1 Leaf Spring Suspensions
  187. 26.2 Cushion and Torsion Suspensions
  188. 26.3 Air Spring Suspensions
  189. 26.4 Servicing Mechanical Suspensions
  190. 26.5 Servicing Equalizing Beams
  191. 26.6 Servicing Air Suspensions
  192. 26.7 Suspension Alignment
  193. 26.8 Roll Stability Control
  194. 26.9 Cab Air Suspensions and Driver Seats
  195. 26.10 Ride Analysis
  196. Ch 27: Wheels and Tires
  197. 27.1 Wheels and Rims
  198. 27.2 Tires
  199. 27.3 Tire Maintenance
  200. 27.4 Tire, Rim, and Wheel Service
  201. 27.5 Wheel Balancing
  202. 27.6 Chassis Tire Pressure Management
  203. 27.7 Wheel Hubs, Bearings, and Seals
  204. 27.8 Wheel Bearing Adjustment
  205. 27.9 Wheel Seal Service
  206. 27.10 Wheel End Conclusion
  207. Ch 28: Truck Brake Systems
  208. 28.1 Air Brakes: A Driver’s Point of View
  209. 28.2 Air Brake Subsystems
  210. 28.3 The Air Supply Circuit
  211. 28.4 Primary Circuit
  212. 28.5 Secondary Circuit
  213. 28.6 Trailer Circuit
  214. 28.7 Foundation Brakes
  215. 28.8 Air Brake System Components
  216. 28.9 Brake System Balance
  217. 28.10 Air Start Systems
  218. Ch 29: Hydraulic Brakes and Air-over-Hydraulic Brake Systems
  219. 29.1 Hydraulic Brake System Components
  220. 29.2 Air-over-Hydraulic Brake Systems
  221. 29.3 Hydraulic Brake Service Procedures
  222. 29.4 Hydraulic ABS
  223. 29.5 CVSA OOS
  224. Ch 30: ABS and EBS
  225. 30.1 Basics of ABS Operation
  226. 30.2 ABS Components
  227. 30.3 ABS Configurations
  228. 30.4 Automatic Traction Control (ATC) Systems
  229. 30.5 Trailer ABS
  230. 30.6 ABS Diagnostics
  231. 30.7 ABS Service Procedure
  232. 30.8 ABS Add-Ons
  233. 30.9 Electronic Braking Systems (EBS)
  234. Ch 31: Air Brake Servicing
  235. 31.1 Maintenance and Safety
  236. 31.2 Test Equipment
  237. 31.3 Assessing Brake System Performance
  238. 31.4 Supply Circuit Service
  239. 31.5 Service Application Circuit
  240. 31.6 Parking/Emergency Circuit
  241. 31.7 Slack Adjusters
  242. 31.8 Trailer Brake System
  243. 31.9 Foundation Brake Service
  244. 31.10 Brake Adjustment
  245. 31.11 General Brake Valve Troubleshooting
  246. 31.12 Service Procedures on Air Disc Brakes
  247. 31.13 Servicing Wedge Brakes
  248. 31.14 Brake Certification, Inspection, and Testing
  249. 31.15 Commercial Vehicle Stopping Distances
  250. Ch 32: Vehicle Chassis Frame
  251. 32.1 Basic Frame Terms
  252. 32.2 Frame Theory
  253. 32.3 Frame Construction
  254. 32.4 Frame Damage
  255. 32.5 Frame Alignment
  256. 32.6 Repair of Frame, Side Rails, and Cross-Members
  257. Ch 33: Heavy-Duty Truck Trailers
  258. 33.1 Tractor/Trailer Combinations
  259. 33.2 Freight Van Trailers
  260. 33.3 Refrigerated and Insulated Vans
  261. 33.4 Specialty Trailer Designs
  262. 33.5 Trailer Undersides
  263. 33.6 Trailer Maintenance
  264. 33.7 Mobile Universal Trailer Tester
  265. Ch 34: Fifth Wheels and Coupling Systems
  266. 34.1 Types of Fifth Wheels
  267. 34.2 Fifth Wheel Height and Location
  268. 34.3 Principles of Fifth Wheel Operation
  269. 34.4 Fifth Wheel Maintenance
  270. 34.5 Coupling
  271. 34.6 Mounting Fifth Wheels
  272. 34.7 Sliding Fifth Wheels
  273. 34.8 Kingpins and Upper Couplers
  274. 34.9 Pintle Hooks/Ball Hitches
  275. 34.10 Coupling Device CVSA OOS
  276. Ch 35: Heavy-Duty Heating, Ventilation, and Air Conditioning Systems
  277. 35.1 Principles of Refrigeration
  278. 35.2 Refrigerant
  279. 35.3 The Refrigeration Cycle
  280. 35.4 Air Conditioning System Components
  281. 35.5 Safety Precautions
  282. 35.6 Performance Testing an Air Conditioning System
  283. 35.7 Air Conditioning Service Equipment
  284. 35.8 Air Conditioning Service Procedures
  285. 35.9 Common Air Conditioning Problems
  286. 35.10 Converting an R-12 System to an R-134a System
  287. 35.11 Cab Ventilating and Heating Systems
  288. 35.12 Liquid-Cooled Heating System
  289. 35.13 Electronically Managed Climate Control
  290. 35.14 Bluecool Truck Thermal Storage System
  291. Appendix A: Acronyms
  292. Appendix B: Truck Nominal Class Designations
  293. Appendix C: Brake Shoe Identification Chart
  294. Appendix D: Vibration Diagnosis
  295. Appendix E: Hard Steering Troubleshooting Flow Chart
  296. Appendix F: Dual Circuit Brake System Troubleshooting
  297. Appendix G: Driveline Configurations
  298. Appendix H: Measuring Driveline Angles
  299. Appendix I: Vehicle Configurations
  300. Appendix J: Quick Conversion Formula
  301. Appendix K: J1939 Message Decoder
  302. Appendix L: Tire Code Interpretation and Tread Pattern Designations
  303. Glossary
  304. Index