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ISBN: 978-1-119-31152-2
This edition of the classic guide to the analysis and design of process equipment has been thoroughly updated to reflect current practices as well as the latest ASME Codes and API standards. In addition to covering the code requirements governing the design of process equipment, the book supplies structural, mechanical, and chemical engineers with expert guidance to the analysis and design of storage tanks, pressure vessels, boilers, heat exchangers, and related process equipment and its associated external and internal components.
The use of process equipment, such as storage tanks, pressure vessels, and heat exchangers has expanded considerably over the last few decades in both the petroleum and chemical industries. The extremely high pressures and temperatures involved with the processes for which the eq…
Table Of Contents:
Part I Background and Basic Considerations 1
1 History and Organization of Codes 4
1.1 Use of Process Vessels and Equipment 4
1.2 History of Pressure Vessel Codes in the United States 4
1.3 Organization of the ASME Boiler and Pressure Vessel Code 6
1.4 Organization of the ANSI B31 Code for Pressure Piping 6
1.5 Some Other Pressure Vessel Codes and Standards in the United States 6
1.6 Worldwide Pressure Vessel Codes 7
References 7
Further Reading 7
2 Selection of Vessel, Specifications, Reports, and Allowable Stresses 10
2.1 Selection of Vessel 10
2.2 Which Pressure Vessel Code is Used 10
2.3 Design Specifications and Purchase Orders 10
2.4 Special Design Requirements 11
2.5 Design Reports and Calculations 11
2.6 Materials Specifications 11
2.7 Design Data for New Materials 11
2.8 Factors of Safety 12
2.9 Allowable Tensile Stresses in the ASME Code 12
2.10 Allowable External Pressure Stress and Axial Compressive Stress in the ASME Boiler and Pressure Vessel Code 13
2.11 Allowable Stresses in the ASME Code for Pressure Piping 14
2.12 Allowable Stress in Other Codes of theWorld 14
2.12.1 European Union (EN) Countries 14
2.12.2 Japanese Code 15
2.12.3 People’s Republic of China 15
2.12.4 Indian Code 15
2.12.5 Australian Code 16
References 16
3 Strength Theories, Design Criteria, and Design Equations 18
3.1 Strength Theories 18
3.2 Design Criteria 18
3.3 Design Equations 19
3.4 Stress–Strain Relationships 19
3.5 Strain–Deflection Equations 20
3.6 Force–Stress Expressions 22
References 23
Further Reading 23
4 Materials of Construction 26
4.1 Material Selection 26
4.1.1 Corrosion 26
4.1.2 Strength 26
4.1.2.1 Specified Minimum Yield Stress 27
4.1.2.2 Specified Minimum Tensile Stress 28
4.1.2.3 Creep Rate 28
4.1.2.4 Rupture Strength 28
4.1.3 Material Cost 30
4.2 Nonferrous Alloys 31
4.2.1 Aluminum Alloys 31
4.2.1.1 Annealing 31
4.2.1.2 Normalizing 31
4.2.1.3 Solution Heat Treating 31
4.2.1.4 Stabilizing 31
4.2.1.5 Strain Hardening 31
4.2.1.6 Thermal Treating 32
4.2.2 Copper and Copper Alloys 32
4.2.3 Nickel and High-Nickel Alloys 32
4.2.4 Titanium and Zirconium Alloys 33
4.3 Ferrous Alloys 34
4.3.1 Carbon Steels 34
4.3.2 Low-Alloy Steels 34
4.3.3 High-Alloy Steels 34
4.3.3.1 Martensitic Stainless Steels 34
4.3.3.2 Ferritic Stainless Steels 34
4.3.3.3 Austenitic Stainless Steels 34
4.4 Heat Treating of Steels 35
4.4.1 Normalizing 35
4.4.2 Annealing 35
4.4.3 Postweld Heat Treating 35
4.4.4 Quenching 35
4.4.5 Tempering 35
4.5 Brittle Fracture 35
4.5.1 Charpy V-Notch Test (Cv) 36
4.5.2 Drop-Weight Test (DWT) 37
4.5.3 Fracture Analysis Diagram (FAD) 37
4.5.4 Theory of Fracture Mechanics 39
4.5.5 Relationship Between KIC and CV 41
4.5.6 Hydrostatic Testing 42
4.5.7 Factors Influencing Brittle Fracture 42
4.5.8 ASME Pressure Vessel Criteria 43
4.6 Hydrogen Embrittlement 50
4.7 Nonmetallic Vessels 50
References 50
Further Reading 51
Part II Analysis of Components 53
5 Stress in Cylindrical Shells 56
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